Capula and Victrex unlock improvements in asset performance through AVEVA™ PI System™ modernisation

Victrex has taken a major step forward in operational excellence by modernising and expanding its AVEVA™ PI System™ across multiple manufacturing processes. Working with Capula, the programme strengthens data reliability, visibility and real‑time insight, giving engineering and operations teams faster and consistent access to the information they need to improve product quality, production efficiency and overall asset performance.

Capula’s approach and designed solution creates a secure, scalable and standardised foundation layer for the AVEVA™ PI System™ ecosystem which is grounded in a Purdue Model to strengthen data access and security. The initial phase focused on creating the architectural underpinnings needed for consistent data contextualisation and future expansion, supported by new Asset Framework structures, improved PI Vision screens, enhanced authentication and streamlined data flows. Together, these enhancements enable standardisation at scale, support faster root cause analysis and increase confidence in operational data across the organisation. Key use cases include improved product quality, easier access to historical trends for reporting, and enhanced asset health monitoring.

Commenting on the project, Simon Crompton, Global Transformation Lead, Victrex said: “We are committed to strengthening our operational performance by improving how we access and use data across our sites.
This programme enables us to build on our existing AVEVA™ PI System™ investment, improving data reliability and gaining enhanced visibility to support better decision making across our manufacturing operations. The early outcomes are already setting the foundations to help us improve production quality, efficiency and asset effectiveness.”
Richard Stone, Capula’s Head of Digital, commented: “Victrex has a clear ambition to strengthen operational efficiency. By modernising the PI environment, we’re helping unlock real operational value, giving teams the insight and confidence needed to drive continuous improvement.”

The upgraded AVEVA™ PI System™ foundation enables Victrex to scale digital capabilities confidently, from analytics and reporting to improved operational efficiency.

The multiphase programme builds towards a modernised, insight driven way of working, supporting better decision making, more efficient production processes and a pathway to future predictive analytics, AI and data driven insights. As a strategic AVEVA™ partner with deep industrial experience, Capula’s phased approach provides both immediate operational benefits and long term strategic value, enabling Victrex to continue its digital transformation at pace.

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